July 25, 2025

Liquin

Edge and OT architecture for Liquin.

What Problem Did We Solve for Our Customer?

Following a corporate carve-out, Liquin faced the challenge of designing and implementing an entirely new IT/OT landscape from scratch.
This meant integrating thousands of OT datapoints, DCS systems, and IoT networks into a scalable, modern, and vendor-agnostic platform—capable of supporting future industrial growth and digital innovation.

The objective: to build an operational foundation that is flexible at the edge, secure in the core, and seamlessly connected across systems.


What Did We Create to Solve This Problem?

The Vision: A Modern, Real-Time IT/OT Fabric

Liquin’s new ecosystem was designed to unify industrial operations and enterprise systems through real-time data capture, semantic modeling, and cloud-edge integration without relying on proprietary vendor stacks.

We developed a next-generation Edge Cell architecture to enable high-performance data processing and control at the edge while maintaining consistent governance and observability across the platform.

At the core of this transformation is the Helixer.io platform, providing a powerful, modular foundation for Edge orchestration, data integration, and observability across distributed industrial environments.


Architecture & Implementation

The solution consists of a fully containerized, modular ecosystem including:

  • Edge Cell Architecture for real-time data capture and device control
  • Custom semantic data model, inspired by ISA-95, mapping 4,500+ datapoints
  • Integration with Yokogawa DCS, LoRa networks, and third-party ecosystems via Kafka
  • Containerized Edge Services, deployed on hardened Linux OS nodes
  • Python-based API adapters and secure container registries
  • GitLab CI/CD pipelines with multi-environment deployments
  • Full-stack monitoring with Datadog and Azure Monitor, including alerting via Opsgenie

The Impact: Industrial Agility at the Edge

The result is a highly interoperable, real-time industrial platform that enables Liquin to operate and scale with confidence across its production environments.

  • Real-time data availability from thousands of industrial devices
  • Standardized integration across IT, OT, and IoT domains
  • Cloud-native scalability and strong cybersecurity enforcement
  • Continuous delivery and monitoring ensuring resilience at scale

By establishing a flexible and secure edge-to-cloud architecture, Liquin has positioned itself for long-term operational resilience and digital growth.


Technologies Used

  • Helixer.io platform for Edge orchestration and integration
  • OPC-UA integrations (Yokogawa DCS)
  • Kafka event streaming for ecosystem connectivity
  • Supply Chain OS – Edge + SaaS cell deployments
  • Python adapter framework
  • GitLab CI/CD automation
  • Datadog APM, logs & metrics
  • DevSecOps policies for image signing and vulnerability scanning

🚀 Developed by Lionsville.

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